SPECIFICATION CONTROL DRAWING

TE Connectivity

305 Constitution Drive

Menlo Park, CA 94025, USA

Raychem

Products

TITLE :

IN-LINE SPLICE SEALING

SYSTEM, MULTI-WIRE

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

DOCUMENT NO.:

D-436-42/-43

TOLERANCES:

0.00 N/A

0.0 N/A

0 N/A

ANGLES: N/A

ROUGHNESS IN

MICRON

TE Connectivity reserves the right to amend this

drawing at any time. Users should evaluate the

suitability of the product for their application.

DATE:

15-Apr-11

DOC ISSUE:

2

DRAWN BY:

M. FORONDA

REPLACES:

N/A

DCR NUMBER:

D001303

PROD. REV.

SEE TABLE

SCALE:

None

SIZE:

A

SHEET:

1 of 4

If this document is printed it becomes uncontrolled. Check for the latest revision.

MATERIALS

1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene

flouride.

2. INTEGRAL MULTI-WIRE SEAL: Modified thermoplastic.

3. SEPARATE MULTI-WIRE SEAL: Modified thermoplastic.

4. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75.

Plating: Tin per MIL-T-10727, Type 1.

Color Code: See table below.

Dimensions: Crimp Splice

Installation Data: Wire Size Range of Crimp Splicer

Part

Prod.

I.D.±0.05

O.D.±0.08

Color

Two Wires

Three Wires

Name

Rev.

(I.D.±0.002)

(O.D.±0.003)

Code

Minimum

Maximum

Minimum

Maximum

D-436-42

F

1.70 (0.067)

2.62 (0.103)

Blue

2 x 24

2 x 20

3 x 24

3 x 22

D-436-43

A

2.54 (0.100)

3.81 (0.150)

Yellow

2 x 22

2 x 16

3 x 22

3 x 18

APPLICATION

1. These parts are designed to provide an immersion resistant in-line splices of 2 or 3 to 2 or 3 wires falling within

the size range listed above, having insulations rated for at least 135C.

2. Parts are available only as an assembly of one of each Item #1 and Item #2.

3. Crimp splicer may be installed with Raychem AD-1377 crimp tool or equivalent.

4. Inside diameter and outside diameter of splice are to be measured in crimp area, 2.54 to 5.08 (0.100 to 0.200)

from ends of part. Slight burr permitted on parted surfaces.

5. Acceptance sampling shall be in accordance with paragraph 4.6.1 of MIL-T-7928.

6 . Packing and packaging shall be in accordance with Section 5, Level C, of MIL-T-7928.

7. This document takes precedence over documents referenced herein.

1.0

TEST ASSEMBLIES